Engineering Acoustics/Moving Coil Loudspeaker

=Moving Coil Transducer= The purpose of the acoustic transducer is to convert electrical energy into acoustic energy. Many variations of acoustic transducers exist, although the most common is the moving coil-permanent magnet transducer. The classic loudspeaker is of the moving coil-permanent magnet type.

The classic electrodynamic loudspeaker driver can be divided into three key components:

1) The Magnet Motor Drive System

2) The Loudspeaker Cone System

3) The Loudspeaker Suspension

Figure 1 Cut-away of a moving coil-permanent magnet loudspeaker

The Magnet Motor Drive System
The main purpose of the Magnet Motor Drive System is to establish a symmetrical magnetic field in which the voice coil will operate. The Magnet Motor Drive System is comprised of a front focusing plate, permanent magnet, back plate, and a pole piece. In figure 2, the assembled drive system is illustrated. In most cases, the back plate and the pole piece are built into one piece called the yoke. The yoke and the front focusing plate are normally made of a very soft cast iron. Iron is a material that is used in conjunction with magnetic structures because the iron is easily saturated when exposed to a magnetic field. Notice in figure 2, that an air gap was intentionally left between the front focusing plate and the yoke. The magnetic field is coupled through the air gap. The magnetic field strength (B) of the air gap is typically optimized for uniformity across the gap. [1]

Figure 2 Permanent Magnet Structure

When a coil of wire with a current flowing is place inside the permanent magnetic field, a force is produced. B is the magnetic field strength, l is the length of the coil, and I is the current flowing through the coil.

$$F = Bli$$

Figure 3 Voice Coil Mounted in Permanent Magnetic Structure

The coil is excited with the AC signal that is intended for sound reproduction, when the changing magnetic field of the coil interacts with the permanent magnetic field then the coil moves back and forth in order to reproduce the input signal. The coil of a loudspeaker is known as the voice coil.

Figure 4 Photograph - Voice Coil

The Loudspeaker Cone System
On a typical loudspeaker, the cone serves the purpose of creating a larger radiating area allowing more air to be moved when excited by the voice coil. The cone serves a piston that is excited by the voice coil. The cone then displaces air creating a sound wave. In an ideal environment, the cone should be infinitely rigid and have zero mass, but in reality neither is true. Cone materials vary from carbon fiber, paper, bamboo, and just about any other material that can be shaped into a stiff conical shape. The loudspeaker cone is a very critical part of the loudspeaker. Since the cone is not infinitely rigid, it tends to have different types of resonance modes form at different frequencies, which in turn alters and colors the reproduction of the sound waves. The shape of the cone directly influences the directivity and frequency response of the loudspeaker. When the cone is attached to the voice coil, a large gap above the voice coil is left exposed. This could be a problem if foreign particles make their way into the air gap of the voice coil and the permanent magnet structure. The solution to this problem is to place what is known as a dust cap on the cone to cover the air gap. Below a figure of the cone and dust cap are shown.

Figure 6 Cone and Dust Cap attached to Voice Coil

The Loudspeaker Suspension
Most moving coil loudspeakers have a two piece suspension system, also known as a flexure system. The combination of the two flexures allows the voice coil to maintain linear travel as the voice coil is energized and provide a restoring force for the voice coil system. The two piece system consists of large flexible membrane surrounding the outside edge of the cone, called the surround, and an additional flexure connected directly to the voice coil, called the spider. The surround has another purpose and that is to seal the loudspeaker when mounted in an enclosure. Commonly, the surround is made of a variety of different materials, such as, folded paper, cloth, rubber, and foam. Construction of the spider consists of different woven cloth or synthetic materials that are compressed to form a flexible membrane. The following two figures illustrate where the suspension components are physically at on the loudspeaker and how they function as the loudspeaker operates.

Figure 7 Loudspeaker Suspension System

Figure 8 Moving Loudspeaker

Modeling the Loudspeaker as a Lumped System
Before implementing a loudspeaker into a specific application, a series of parameters characterizing the loudspeaker must be extracted. The equivalent circuit of the loudspeaker is key when developing enclosures. The circuit models all aspects of the loudspeaker through an equivalent electrical, mechanical, and acoustical circuit. Figure 9 shows how the three equivalent circuits are connected. The electrical circuit is comprised of the DC resistance of the voice coil, Re, the imaginary part of the voice coil inductance, Le, and the real part of the voice coil inductance, Revc. The mechanical system has electrical components that model different physical parameters of the loudspeaker. In the mechanical circuit, Mm, is the electrical capacitance due to the moving mass, Cm, is the electrical inductance due to the compliance of the moving mass, and Rm, is the electrical resistance due to the suspension system. In the acoustical equivalent circuit, Ma models the air mass and Ra models the radiation impedance[2]. This equivalent circuit allows insight into what parameters change the characteristics of the loudspeaker. Figure 10 shows the electrical input impedance as a function of frequency developed using the equivalent circuit of the loudspeaker. Figure 9 Loudspeaker Analogous Circuit

Figure 10 Electrical Input Impedance