Astro and Safari Maintenance and Repair/Routine Maintenance/Service Schedule for Cars & Trucks from Model 1997

= Service Schedule for Cars & Trucks from Model 1997 =

Checklist for work order No: ..................... Date ..................................

NOTE: Engine oil and filter change every 7500 kilometers of diesel engines.

Engine Room
freezing point ............................
 * Check - Air purifiers, filters, hoses and fittings
 * Check Throttle and kickdown wire
 * Check EGR, ESC, PCV, EECS, CDRV, EVRV systems (where applicable)
 * Check Fuel Tank Cap and hoses
 * Check - drive belts
 * Check - A/C system - function test
 * Check - Coolant level, fill if necessary (1), leakage
 * Check - diagnostic trouble codes
 * Check - Exhaust Values

Lubricants

 * Change - Engine oil and filter
 * Automatic Gearbox fluid - check level/fill
 * Power Steering - check fluid level/fill
 * Chassis - lubrication
 * Differential Brake - oil change (2)
 * Brake/clutch - Check fluid level/fill

Chassis, undercarriage
LF.... RF.... LR.... RR.... SPARE....
 * Disc Brake (front/rear) - Check
 * Braking systems, pipes and hoses - Leakage Check
 * Engine, gearbox, front and rear axles, the distribution box - leakage Check
 * Exhaust system - check
 * Check undercarriage: rust, steering linkage, front and rear suspension, dust protections/rubber seals - wear, damage or leakage
 * Air pressure of the tires - check / adjust
 * Check - Tire wear and tread depth

Body and interior

 * Lights, display, alarm systems, instruments - check. Headlights - adjustment
 * Windscreen and Headlamp washers Check/fill
 * Wiper Blade - check/Change
 * Check - Bodywork corrosion
 * Locks and hinges - Lubrication / function control
 * Run test: Check all systems for proper operation and performance

Additional service every 30,000 kilometers or 2 years

 * Air cleaner filter - change
 * Brake fluid - change
 * Interior Air Filter - Change
 * Rear drum brakes - check

Additional service every 60,000 kilometers or 4 years

 * Ignition Cables, distributor cap - check
 * PVC filter - change
 * Fuel Filter - change (if applicable)
 * Spark plugs - change (except platinum plugs)
 * Automatic gearbox fluid and filter - change (Not "Dexron III")
 * Coolant - change (except for "Dex-Cool") (1)
 * Front axle bearings - clean / regrease
 * Clutch Fork, ball joint - lubrication (if applicable)

Additional service every 165,000 kilometers or 11 years

 * Spark plugs - replacement (for platinum plugs)
 * Automatic gearbox fluid and filter - change (if "Dextron III")
 * Coolant - change (if "Dex-Cool") (1) (3)

Additional maintenance

 * Disc Brake front - Change
 * Disc Brake Rear - Change
 * Brake discs front - Change
 * Rear brake discs - Change
 * Brake drum rear, brake bands - Change
 * Rear Brake Drums, Brake Drums - Change


 * 1) "Dex Cool" (orange) - must not be mixed with "normal" coolant fluid
 * 2) At the first service maintenance
 * 3) Any 165,000 kilometers, or 5 years

Remarks :_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Run test :_______________________________ (Signature)